Hybrid computing systems in Industry 4.0

When we talk about the Digital Smart Factory we mean intelligent and advanced manufacturing supported by digitization and the interconnection of processes and machines to collect and process data. It involves the participation of all the departments of a plant, from production planning to remote maintenance, including system integration or data analytics.

We all know that our goal is to achieve online connectivity between our IT systems and the real processes taking place in our factories. However, in reality, nowadays there is no single communication standard which allows us to communicate our IT solutions (ERP/MRP/MES) to any given machine from any given manufacturer and, of all these terms, it is not easy to understand which are important in each case.

One of the biggest obstacles that the metal industry faces is cutting bevels or chamfers on corners. After months working on how to overcome the loop that is generated, we’ve developed Progressive Corners Beveling (PCB), an algorithm based on dynamic control of the 5 axes, which means that the head is progressively oriented with the angle of the next bevel. That is, it no longer remains perpendicular to the cutting direction, as it does in tangential programming. Thanks to this we save 15 mm to 30 mm of material from each loop. As a result, there is no material waste, so we gain time and therefore, money.