‘Progressive Corners Beveling’: The algorithm that revolutionizes the way bevels are cut
by Lantek
Digital Transformation
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One of the big obstacles that the metal industry faces is cutting bevels or chamfers on corners. After months working on how to overcome the loop that is generated, we’ve developed Progressive Corners Beveling (PCB), an algorithm based on dynamic control of the 5 axes, which means that the head is progressively oriented with the angle of the next bevel. That is, it no longer remains perpendicular to the cutting direction, as it does in tangential programming. Thanks to this we save 15 mm to 30 mm of material from each loop. As a result, there is no material waste, so we gain time and therefore, money.
Francisco Pérez, OEM Channel Director
PCB is a revolutionary advancement that is not only possible in exterior bevels, but also in interior ones. In addition, there is another new development with which it is possible to draw the bevel in 3D – increasing precision even more.
Up until now, technology for cutting bevels has evolved from the triple blowtorch to a proliferation of cutting machines with 5-axes heads. This solution has made it possible to produce countless shapes thanks to the interpolated movements of the axes. In the case of plasma machines, angle corrector and compensation tables are used for the calculation of the trajectory for each angle defined in each edge, depending on the material, thickness, type of bevel and angle. These different trajectories will affect the nesting of these parts. On the other hand, in water jet cutting the 5-axes capacity is taken advantage of to provide a better finish in the straight cut. By slightly modifying the angle of incidence on the material, we can minimize the delay in the cutting between the top and bottom of the sheet, inherent to this technology, as well as the taper angle.
Designing progressive bevels can be a problem if there are no semiautomatic tools available that, based on the definition of the top and bottom geometries, are capable of calculating the transitions between the different angles of the bevel necessary to connect them in the desired way, making possible a design process that up until now was exclusive to other more expensive 3D software.
It is the CAD/CAM software which provides an answer for the different goals by designating what cutting technology to use with the least possible programming time.
The introduction of 5 axes was a landmark in bevel cutting; we’re facing a turning point with the development of Progressive Corners Beveling. The factory that decides to commit to this technology will experience a substantial increase in the profitability of the plant.
경쟁이 치열한 VUCA(Volatility: 휘발성, Uncertainty: 불확실성, Complexity: 복잡성 및 Ambiguity: 모호성)의 현재 환경에 직면하여 산업 설비의 디지털화는 시장의 요구사항에 빠르게 적응하기 위한 필수적인 차별 가치입니다. 플랜트 생산을 최적화하고 기록적인 시간 내에 민첩하고 개인화된 제조를 요구하는 새로운 소비 습관에 대응하기 위해서는 그것이 필수입니다.
코로나19 팬데믹을 겪으면서 객관적이고 정확한 데이터를 기반으로 한 의사결정의 중요성이 여실히 드러났습니다. 이런 데이터의 신뢰성과 품질이 필수적이며 결정 사항을 정당화하고 가치를 추가하기 위해 어떤 데이터를 사용할지 정확히 알아야 합니다. 하지만 오래된 데이터를 그냥 사용할 수는 없습니다.
철강 제품과 조립식 구조물의 생산과 제조를 최적화하기 위해 고안된 Lantek Flex3d Steelwork 소프트웨어는 쉽고 직관적인 방법으로 3D 프로파일 절단을 설계하고 최적화하는 데 초점을 맞춘 솔루션입니다. 이 소프트웨어는 금속 구조물 제작을 전담하는 부문에 초점을 맞춰 다양한 부문에 사용되는 기계의 생산성을 높여줍니다. 사용자는 기계에서 프로파일 절삭을 수행할 때 얻게 될 결과의 실제 개요를 항상 볼 수 있습니다.